Custom Coils, Inc.
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Custom Coil Design and Engineering

Custom Coil Design and Engineering
Custom Coil Design and Engineering
Custom Coil Design and Engineering

Since 1978, Custom Coils has been the single source solution for custom and specialty coil design, engineering, and manufacturing. We partner with our customers to provide comprehensive design and engineering support, and have the ability to transform design conceptualizations or even sketches into fully functional coil drawings, ready for prototype and production.

Because our focus is on coils and only coils, we can provide the expert support that will help you achieve all of your process requirements. With over 30 years of coil design and engineering experience, our team is fully abreast of advancements in material science and coil manufacturing processes. This means we are the best resource to support coil design projects that can accommodate tight space constraints, high thermal challenges, unique geometries, unusual cross sections, and other functional and performance parameters.

Our customer centric focus has facilitated the development of a number of long term customer relationships; this is exemplified by the many products that we have continued to support in production for over 20 years.

Whether your coil project requires a collaborative co-engineered solution or a complete 'design to manufacture' strategy, Custom Coils can provide you with the expertise that will meet all of your objectives.

To learn more about all of our design and engineering capabilities, see the table below or contact us directly.

Past Projects

Custom Coil Design & Engineering Capabilities

Services
Design Conceptualization
Functional / Performance Parameters
Electrical and Mechanical Design
Prototype Development
Project Management
Engineering
Consulting
Tooling Development
Design Services
Critical Coil Design Parameters
Material Specification and Selection
Design for Manufacturability and Assembly
CAD Modeling
Rapid Prototype Development
Process/Mfg. Tooling
Cost Optimization
Design Considerations
Field/Inductance Matching
Power Constraints
Thermal Impact
Physical Parameters
Operational and Environmental Requirements
Coil Finishing Requirements
Prototype Development
Audit/Scrub Drawings
Procurement of Materials and Tooling
Fabrication of Prototype Unit(s)
Process Improvement Studies
Test Plans
First Article Inspection
System Integration
Project Management Services
Technology and Project Feasibility Analysis
Cost Estimating and Risk Assessment
Design Review
Quality Assessment
Configuration Management
Continual Process Improvement
Scheduling and Program Tracking
Manufacturing Process Outlines (MPOs)
Inventory Management
Prototype to Production Transition Management
Analysis
Coil Modeling
Thermal Modeling
Design for Manufacturability
Design Requirements
Parameters
Order of Priority
Preliminary Sketch
Prototype Proposal / Plan
Production Timing / Plan
Engineering Disciplines
Electrical
Material Sciences
Mechanical
Physics
Coil Types
Air Core
Bobbin Wound
Field
RF Match
Water-Cooled
Self-Supported
Products
RF Coil Assemblies
Chokes
Electromagnets
Focusing Magnets
Inductors
Solenoids
Testing
On-Going / Continual
High Pot
Inductance
Resistance
Leak
Surge
Thermal
Standard Field
Mechanical
Inspection
First Article

Additional Information

Industries Served
Semiconductor Equipment
Processing
Medical
Energy Storage
Power Generation
High Energy
Environmental
Solar
Security & Detection
University Research
Intended Applications
Next Level Assemblies
Power Supplies
Industry Standards
UL
NEMA
ISO Compliant
File Formats
CAD Capabilities
2D & 3D Modeling