Custom Coils, Inc.
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Custom Coil Manufacturing

Custom Coil Manufacturing
Custom Coil Manufacturing
Custom Coil Manufacturing

At Custom Coils, we've been providing our valued customers with design specific manufactured coils, coil assemblies, solenoid components, electromagnets, and inductors for over 35 years. Our vast knowledge base is built on a successful track record of devising the highest quality and repeatable manufacturing processes for unique coil applications; we understand the difficulties that customers face when selecting a coil manufacturer. We pride ourselves on being the best in the Industry at optimizing process results while managing costs.

From customer supplied specifications to collaborated co-engineered designs, we specialize in the fabrication of coils with tight tolerances, challenging shapes and dimensions, high power, and extreme thermal applications. Everything we manufacture at Custom Coils is built to a custom specification. This means that your project includes its own unique manufacture process solution, designed to maximize quality and minimize cost.

Custom Coils is more than just a coil manufacturer. We partner with our customers and provide support from initial design through product development and testing to full production release. This allows us to deliver the highest possible quality while lowering cost through process optimization planning and design for manufacturability analysis.

For more information on all of our custom coil manufacturing capabilities, see the table below or contact us directly.

Past Projects

Custom Coil Manufacturing Capabilities

Services
Production - SMALL AND LARGE VOLUME
Mfg Process Development
Cost / Process Optimization
Mfg process testing
Final product testing
Applications
Extreme Thermal
High Power
Products
Air-Core/Self-Supporting Coils
Bobbin Wound Coils
Water-Cooled Coils
Field Coils
Coil Assemblies
RF Match Coils
RF Coil Assemblies
Chokes
Electromagnets
Focusing Magnets
Inductors
Solenoids
Coil form Materials
Ceramic
Quartz
G-10
Teflon
Plastic
Aluminum
Copper
Anodized
Testing Capabilities
On-Going / Continual
High Pot
Inductance
Resistance
Leak
Surge
Thermal
Standard Field
Mechanical
Coil Winding Process
Single Layer
Multi-Layer
Dry/Epoxy Wound
Random Layer
Precision Winding
Self-Bonding
Manual and Automated
Coil Shape
Round
Square
Rectangular
Oval
3 Dimensional
Other Odd Shapes
Terminations
By Design
Wire Material
Copper
Aluminum
Wire Types
Insulated Magnet
Bare Magnet
Hollow Core
Solid Core
Tube
Insulators
Nomex
Polyamide
G-10
Dacron Mylar Dacron (DMD)
Kapton Tapes
Glass Cloth Tapes
Glass Filament Tapes
Thermal Conductive Silicones
Epoxies
Double Day Glass (DDG) / Powder Coated
Heat Sinks
Copper
Aluminum
Diameter
< 1 in to 6 ft.
Inspection
First Article
Quality
100% Part/Process Tracking
Traceability
Secondary Services
Bonding
Brazing
Epoxy Encapsulation
Potting
Soldering
Vacuum Casting
Welding
Cable Assembly
Mold Fabrication and Utilization
Precision Machining/Tool Development
Production Volume
Limited Runs to High Volume Production
Prototypes
JIT
Kanban - These apply more to value added service - above under services

Additional Information

Industries Served
Semiconductor Equipment Processing
Medical Systems
Energy Storage
Power Generation
High Energy
Environmental
Solar
Security & Detection
University Research
Intended Applications
Next Level Assemblies
Power Supplies
Industry Standards
UL
NEMA
ISO Compliant
File Formats
CAD Capabilities
2D & 3D Modeling